41mm Fork Bushing Kit – Aftermarket Replacement
Verified Front-End Fitment — Every 41mm fork bushing kit motorcycle aftermarket set is checked against specific fork tube diameters before dispatch.
Product Specification
| Parameter | Value |
|---|---|
| Part Type | Fork Bushing Kit |
| Diameter | 41mm |
| Quantity | 14 pc set |
| Kit Contents | Two slider bushings, two lower bushings, two tube stops, two rings, two seals, two spacers, two screw and washer kits |
Fitment
| Platform | Year Range | Notes |
|---|---|---|
| 41mm fork applications | Confirm with model and year | Verify exact fork tube diameter and slider spacing before ordering. |
Independent aftermarket part. Not manufactured, sold or endorsed by any motorcycle manufacturer. Model names and OEM numbers are used for fitment reference only.
Complete Front-End Rebuilds Without Missing Hardware
A complete 41mm fork bushing kit motorcycle aftermarket set prevents rebuild stalls caused by missing seals or incorrect bushing counts.
Front-end rebuilds often halt when kits arrive with missing seals or incorrect bushing counts, leaving the build incomplete on the lift. I have seen shops wait days for replacement seals because a supplier shipped a partial set instead of a full 14-piece kit. Verifying the exact component list against your fork assembly requirements ensures the job finishes on the first attempt [NEED_CITE: service manual component lists by model year].
Confirming Fork Tube Diameter Before Assembly
A 41mm fork bushing kit motorcycle aftermarket set requires precise measurement of the fork tubes before installation. Even if the visual profile matches your current setup, internal slider spacing and tube diameters can shift between production years. Measuring the actual tube diameter with calipers prevents the bushings from failing to seat properly inside the later sliders [NEED_CITE: fork dimension changes across model years for this platform].
Verifying Slider Spacing and Hardware Count
This 14-piece set includes two slider bushings, two lower bushings, and the necessary tube stops, rings, seals, and spacers. Confirming the exact quantity of tube stops and rings required for your specific fork assembly avoids leftover parts or missing hardware during reassembly. Checking the slider spacing ensures the two screw and washer kits align correctly with your mounting points [NEED_CITE: hardware spacing variations in hydraulic fork assemblies].
The Cost of Incorrect Bushing Sizing
Installing bushings that do not match the 41mm fork tube diameter leads to excessive play or binding within the slider. When a kit is sourced without verifying the exact model year, the bushings may simply refuse to seat, forcing the shop to tear down the front end again. This misidentification wastes labor hours and delays the customer’s build while waiting for the correct diameter set [NEED_CITE: bushing fitment issues caused by unverified year ranges].
Sourcing With Fitment Certainty
We verify fitment against the platform family and model year range before quoting any 41mm fork bushing kit motorcycle aftermarket order. Our catalogue provides cross-reference sheets against Harley-Davidson OEM numbers, marked reference only, to help match your existing hardware. You can order a single kit for a one-off custom build without meeting high minimum order quantities. Sample supply is available for fitment confirmation before you commit to bulk orders for your shop.
Documentation Included With Your Shipment
- Fitment sheet stating applicable platforms and year ranges for the 41mm diameter
- Cross-reference sheet with OEM numbers marked reference only
- Key dimensions including fork tube diameter and kit component count
- Quality inspection record verifying the 14-piece set contents
- Finish specification and packing photographs for visual confirmation
Checks To Perform Before Installation
- Verify the 41mm diameter matches your specific fork tube measurements using calipers
- Count the 14 pieces to ensure all slider and lower bushings, seals, and spacers are present
- Check the two tube stops and two rings for correct sizing against your slider spacing
- Inspect the two screw and washer kits for any shipping damage before assembly
- Store the kit in a dry environment to prevent seal degradation before installation
Requesting A Fitment Check
Send your model and year for a fitment check to confirm this 41mm fork bushing kit motorcycle aftermarket set matches your front-end setup. Provide your old part photos or key measured dimensions if the exact year is unknown. Let us know if you need a single sample kit for fitment confirmation before placing a larger order for your inventory.
Frequently Asked Questions
Q: What specific components are included in the 14-piece fork bushing kit?
A: The set contains two slider bushings, two lower bushings, two tube stops, two rings, two seals, two spacers, and two screw and washer kits. This complete hardware collection covers the standard rebuild requirements for 41mm fork applications without needing to source additional seals separately.
Q: How do I confirm this 41mm bushing kit fits my specific fork model and year?
A: You must measure the actual fork tube diameter to confirm it is exactly 41mm and verify the slider spacing. Send your model, year, and a photograph of the existing fork or old bushings so we can cross-reference the dimensions and provide a confirmed fitment sheet before dispatch.
Q: Can I order a single kit for a one-off custom build?
A: Yes, we support a minimum order of one piece. This allows independent repair shops and custom builders to purchase a single 14-piece set for a specific bike project without being blocked by high minimum order quantities typically required by larger distributors.
Q: Do you provide cross-reference sheets for OEM part numbers?
A: We provide a cross-reference sheet listing Harley-Davidson OEM numbers marked reference only. This helps you match the 41mm diameter and component layout to your existing manual or parts list, ensuring the aftermarket replacement aligns with your expected fitment requirements.
Q: Can I request a sample to verify fitment before placing a bulk order?
A: Yes, sample supply is available for fitment confirmation before bulk orders. Receiving a single 14-piece kit allows you to physically test the slider and lower bushings against your fork tubes and verify the seal fitment before committing to a larger inventory purchase.